Injection Moulding Services
- Injection Moulding, Insert Moulding, Overmoulding
- Single, multi-cavity, and family moulds
- Plastics, Resins
Upload your CAD files for an instant quote.
- Ideal for serial production of plastic parts
- Rapid tool production in up to 2 weeks
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Injection Moulding Services
Injection moulding is the most cost-effective way to make a plastic part at scale and offers consistent quality for low-to-high volume manufacturing. Zhuofei offers a vast number of rigid plastics and resins that meet required structural and cosmetic characteristics. Beyond materials, injection moulded parts can have custom finishing, polishes, or surface textures. Zhuofei offers both high-precision tool manufacturing and injection moulding services.
Zhuofei Injection Moulding Capabilities
Capabilities
Injection Moulding, Insert Moulding, Overmoulding
Lead Time
Starts at 10 business days
Tooling
Rapid Tooling: recommended for 100-10,000 parts / Production Tooling: recommended for over 10,000 parts
Materials
Plastics and resins
Machines Available
Single, multi-cavity, and family moulds; 50 to 1,100+ press tonnage; side actions including hand-loaded cores
Mould Cavity Tolerances
± 0.1 mm when machining the mold and an additional ± 0.05 mm when calculating for shrink rate
Part to Part Repeatability
±0.1 mm or less
Critical Feature Tolerances
Tighter tolerances can be requested and may increase the cost of tooling because of additional sampling and grooming. Zhuofei will mill to a steel-safe condition on critical features.
Available Mould Types
Steel (tool steel, carbon steel) and aluminum; Production grades range from Class 105, a prototype mold, to Class 101, an extremely high production mould.
Advantages of Injection Moulding with Zhuofei
Rapid Turnaround
We offer fast mould lead times: in as fast as 10 business days for rapid tooling and up to 20 days for production tooling.
Serial Production
Ideal for the production starting from 100 parts.
Precision
Zhuofei offers tight tolerance options in accordance with ISO 16742, up to ±0,07 mm depending on the precision of the mould and size of the parts.
Tooling
Single, multi-cavity, and family mould options.
Material Selection
Vast materials selection allows you to get the desired strength and surface quality.
Quality Control
Our QA department performs strong quality assurance.
Zhuofei Injection Moulding Mould Classes
| Mould class | Cycles | Production level | Mould base | Minimum hardness (BHN) | Description |
| 101 | >1 million | High | Heat-treated stainless steel | 280 | Fast cycle times and very high production rate |
| 102 | <1 million | Medium-High | Heat-treated tool steel | 280 | Good for parts with abrasive materials and tight tolerances |
| 103 | <50,000 | Medium | P20 Steel | 165 | Widely used for low to medium production parts |
| 104 | <10,000 | Low | Mild steel, aluminum, or alloys | <165 | Good for limited-production parts especially with non-abrasive materials |
| 105 | <500 | Very low | Soft aluminum, epoxy, cast materials | <165 | Mostly used for prototype production |
Injection Moulding Materials
- ABS | Acrylonitrile Butadiene Styrene
- ASA | Acrylonitrile Styrene Acrylate
- CA | Cellulose Acetate
- COPO | Copolyester
- HDPE | High-Density Polyethylene
- LCP | Liquid Crystal Polymer
- LDPE | Low-Density Polyethylene
- PA 6 | Polyamide 6, Nylon 6
- PA 6/6 | Polyamide 6/6, Nylon 6/6
- PARA | Polyacryl Amide
- PBT | Polybutylene Terephthalate, Valox
- PBT-PET | Polybutylene Terephthalate-Polyethylene Terephthalate
- PC | Polycarbonate
- PC-ABS | Polycarbonate-Acrylonitrile Butadiene Styrene
- PC-PBT | Polycarbonate-Polybutylene Terephthalate, Xenoy
- PC-PET | Polycarbonate-Polyethylene Terephthalate
- PCT | Polycyclohexylenedimethylene Terephthalate
- PE | Polyethylene
- PE-PP | Polyethylene-Polypropylene
- PE-PS | Polyethylene-Polystyrene
- PEBA | Polyether Block Amide
- PEEK | Polyether Ether Ketone
- PEI | Polyetherimide, Ultem
- PES | Polyether Sulfone
- PET | Polyethylene Terephthalate, Rynite
- PLA | Polylactic Acid
- PMMA | Polymethyl Methacrylate, Acrylic
- POM | Acetal Polyoxymethylene, Delrin
- PP | Polypropylene
- PPA | Polyphthalamide
- PPS | Polyphenylene Sulfide, Ryton
- PS | Polystyrene
- PS-PPE | Polystyrene-Polyphenyl Ethers, Noryl
- PSU | Polysulfone, Udel
- PVC | Polyvinyl Chloride (Shore D)
- PVDF | Polyvinylidene Fluoride
- SAN | Styrene Acrylonitrile
- TPO | Thermoplastic Polyolefin
- TPU | Thermoplastic Polyurethane (Shore D)
- EPDM | Ethylene Propylene Diene Monomer Rubber, Viton
- MPR | Melt Processable Rubber
- POE | Polyolefin Elastomer
- PVC | Polyvinyl Chloride (Shore A)
- TPE | Thermoplastic Elastomer, Santoprene
- TPU | Thermoplastic Polyurethane (Shore A)
- TPV | Thermoplastics Elastomer, Vulcanized Rubber
- LSR | Liquid Silicone Rubber
Injection Moulding Finishing Options
SPI
SPI Surface Finish is a set of finishing process standards developed by the Society of the Plastics Industry (SPI) to indicate the surface finish of finished parts. Molds can be polished or textured by machine or hand to enhance properties.
Notes：
We recommend colors, materials, finishes that define the visual and tactile characteristics of your product, ensuring design consistency and manufacturing accuracy.
VDI
VDI surface finish is another set of mold texture standards set by the German Engineering Association (VDI). Molds can be polished or textured by machine or hand to enhance properties.
Notes：
We recommend colors, materials, finishes that define the visual and tactile characteristics of your product, ensuring design consistency and manufacturing accuracy.
Custom
If a you select a custom finish in the Instant Quoting Engine it will require manual review. Manual quoting usually 1-2 business days.
Notes：
Submitting for manual review with a custom request does not guarantee a quote.
Order Injection Moulding: How It Works
1. Request Manufacturing
Upload your designs, choose quantity, material and colour options.
2. Quote & DFM
We perform design-for-manufacturability analysis and prepare your quote within 48 hours.
3. Tool Manufacturing
After mold design approval, we start manufacturing the tool.
4. Samples
We produce samples, perform QA, and send the samples to you.
5. Production Completion
After approval of the samples, the large batch production is kicked-off.
6. Delivery
Your parts are delivered to you.